In sheet metal forming processes with complex strain paths, a part is subjected to large plastic deformation. This severe plastic deformation leads to high plastic strain localization zones and subsequent accumulation of those strains. Then internal and superficial micro-defects and in other words ductile damage is created. This damage causes quality problems such as fracture. Therefore, design...

The fundamental mechanical formulation is recalled for simulation of metal forming processes. The basic principles of 3-dimensional finite element discretization and of time integration are summarized. Several important numerical developments for efficient computation of large plastic deformation are briefly described. Various fields of applications to real processes are reviewed. Illustrative ...

In hot forming process, the workpiece undergoes plastic deformation at high temperature and the microstructure of the workpiece changes according to the plastic deformation. These changes affect the mechanical properties of workpiece. In order to optimize this process, both the plastic deformation of workpiece and its microstructural changes should be taken into consideration. Since material be...

In hot forming process, the workpiece undergoes plastic deformation at high temperature and the microstructure of the workpiece changes according to the plastic deformation. These changes affect the mechanical properties of workpiece. In order to optimize this process, both the plastic deformation of workpiece and its microstructural changes should be taken into consideration. Since material be...

Cold drawing process is one of the most used metals forming processes in industries for forming seamless tubes. This process of plastic deformation of metals occurs below the recrystallization temperature and is generally performed at room temperature. When metal is cold worked, upon the release of forming force, the springback occurs. In this paper, the springback effect of the seamless tube t...

The manufacturing process and the behaviour of a spring manufactured from an aluminium sheet is described and investigated in this work considering the specifications for the in-service conditions. The spring is intended to be applied in car multimedia industry to replace bolted connections. Among others, are investigated the roles of the constitutive parameters and the hypothesis of evolutive ...

Great efforts have been recently made in the world of metallurgy in order to reduce raw material consumption and particularly energy consumption. Although most metallurgical products are produced by the proved procedures of plastic forming, some changes appear owing to the following requirements: – improvement of product quality, – reduction of production costs, – increase of productivity as we...

The accumulative roll bonding (ARB) as a severe plastic deformation (SPD) procedure aimed at enhancing the mechanical properties of metals and alloys. In the present study, a new slab method is proposed for estimating the forming stress field for cold extrusion of metals cross the alumina interlayer powder particles by accumulative roll bonding process. Plastic deformation behavior of the metal...